JIGS AND FIXTURES MANUFACTURERS IN CHENNAI INDIA
Leading manufacturer of Jigs and fixtures in Chennai, India with the in-house matching facility to manufacture custom jigs and fixtures. We have state-of-art CNC machining Centers, Lathes, Surface grinding machines, and other related machine tools to manufacture jigs and fixtures as per customer’s component drawings. Fixtures are manufactured in our facility for automotive companies in and around Greater Chennai region. Our range of fixtures includes following types.
| 1 | Welding Fixtures |
| 2 | Assembly Fixtures |
| 3 | Checking Fixtures |
| 4 | Hydraulic work holding / Machining Fixtures |
| 5 | Pneumatic work holding / Machining Fixtures |
| 6 | CNC Lathe / Turning Fixtures |
| 7 |
Indexing Fixtures for Machining and Checking operations
|
| 8 | Manual Fixtures |
Pneumatic VMC Fixture manufacturer in India
Pneumatic actuation is used to open and close the jaw faces on these grips, ideal for high volume testing and maintaining a consistent clamping pressure. Following designing elements are taken care by us during the machining fixture design.
- fixture design
- clamping-force analysis
- clamping-deformation control.
Clamping factors plays a major role in the fixture design process as its vital for continues machining operation and keeps the manufacturing process away from breakdowns. Based on type of parts thats being machined, we use pneumatic cylinder from following brands / manufacturers including
- SMC
- Janatics
- Festo
Hydraulic fixture for Clamping and Machining in India
Hydraulic Fixture is a clamping system that uses high-pressure liquids to power clamps and hold a work piece in place.
Hydraulically clamped fixtures have many advantages over manually clamped fixtures. We manufacture hydraulic fixtures for various sectors as follows.
- Automative parts and assembly manufacturing Industry
- Aerospace component manufacturing Industry
- Pump Industry
- Valve manufacturing Industry.
6-start Thread Mould
Manufacturing of a 6 start threaded mould is a very complex process to manufacture abrasives. Our design and manufacturing process have the capability to manufacture such complex thread.
Assembly is machined separately and assembled to precision to get the final mould.
VMC workholding fixture designers and manufacturers
VMC workholding fixture designers and manufacturers in India. Following designing elements are taken care by us during the VMC machining fixture design.
- fixture design
- clamping-force analysis
- clamping-deformation control
VMC workholding fixture designers and manufacturers
Atomizer Dual is an innovative Dual mode Water saver Tap Nozzle which alters the water flow into mist and dispense water to maximize water utilization by saving up to 90%. Just a twist to save water between fine mist mode and shower mode.
Made of Brass and chrome finished for elegance and durability.
Mist Mode is advisable for vegetable wash, Hand wash, mild soiled plates washing and rinsing of Vessels.
Shower / Spray Mode is best for Filling glasses, Vessel washing and Higher water quantity applications.
We have wide range of Nozzle Adapters thread size that suits your tap size.
PRODUCT CATEGORIES
CNC Milled Parts
CNC Turned Parts
JIG And Fixture
Press Tools
Laser Machine Service
Fixtures play an important role within many manufacturing processes. They accurately locate and secure a work piece during machining such that the part can be manufactured to design specifications. Thus fixtures have a direct effect upon machining quality, productivity, and the cost of products. This paper presents design and development of hydraulic fixture for real industrial component. The component is Exhaust manifold front which is engine part of mini truck. The operations to be performed are rough & finish milling of flange, drilling, reaming & spot facing on VMC.
In existing design the fixture set up is done manually, so the aim of this project is to replace with hydraulic fixture to save time for loading and unloading of component. The evaluated fixture uses hydraulic vertical swing clamps for holding the work piece driven by hydraulic power pack. Thus the new fixture achieves automatic and simultaneous clamping of parts.
Design of fixture whether it is manual or hydraulic is the same. Any work holding fixture must fulfill three basic functions.
1) Position the component accurately.
2) Support the component accurately.
3) Clamp the component accurately.
The structure of the fixture must be sufficiently rigid and heavy to avoid deformities and vibrations due to machine movements and clamping forces. For designing fixture it is necessary to study component details which include part geometry, machining process, design and interpretation rules for the machining fixture. Part drawing study is required to decide locating surface, clamping surface and resting surface where process plan study is required to calculate cutting forces.
Tags:— jig and fixture manufacturers in Chennai includes high precision hydraulic pneumatic machining fixture for VMC work holding clamping with custom concepts design machining fixtures, hydraulic fixture manufacturers, jig and fixture manufacturers